Precision Medical Atomizer Disc

Product Features

Ultra-Microporous Precision Forming: Employing electroforming/micro-nano processing techniques, pore diameters are precisely controlled to 3-4μm with ±0.5μm accuracy. Smooth pore walls free of burrs or flared deformation ensure ≥90% atomization particle uniformity, preventing uneven particle sizes that could compromise efficacy or cause device clogging.

Medical-Grade Materials for Safety and Reliability: Constructed from biocompatible materials including 316L medical-grade stainless steel, nickel-cobalt alloys, and palladium-nickel alloys. Free from lead and toxic metal leaching, it passes medical-grade biocompatibility and heavy metal content testing. Complies with pharmaceutical and medical device regulations, eliminating medical safety risks.

Corrosion-Resistant & Acid/Alkali Stability: Specially treated medical materials resist acid/alkali corrosion and humidity, enabling prolonged contact with saline, disinfectants, and pharmaceutical solutions. Corrosion resistance lasts ≥800 hours with no rusting or material shedding risks during extended use.

Stress-Free Forming for Extended Lifespan: Non-contact electroforming eliminates mechanical stress and heat-affected zones, preventing micro-pore deformation and micro-cracks. Metal strength loss is <4%. Performance remains stable after 100,000 atomization cycles, offering 3-5 times longer service life than traditional processing.

Customizable for Diverse Applications: Supports full-size customization from 3-150mm diameter and 0.02-0.3mm thickness, with adjustable pore counts from 1 to 10,000+. Compatible with various medical nebulizers and disinfection equipment models, ensuring over 99.7% yield from small batches to mass production.

Low-power, high-efficiency atomization: Compatible with DC 3-24V low-voltage drive, featuring high atomization conversion efficiency and stable output (25-660ml/h). Low-temperature atomization preserves drug active ingredients, preventing efficacy loss, and suits clinical, home, and other multi-scenario applications.

Product Performance

Nebulization Performance: Median particle size (D50) 3±25%, particles <5μm ≥70% coverage, penetrates deep into respiratory tract for 40% higher drug utilization; stable nebulization rate with deviation <±5% to meet clinical precision dosing requirements.

Precision Performance: Pore size consistency ±0.5μm, precisely controllable inter-pore spacing, surface roughness Ra≤0.2μm, ensuring obstruction-free atomization with no mist leakage. Ultrasonic atomization frequency 103-108kHz, wide resonance bandwidth, rapid atomization response.

Environmental Performance: Operating temperature range -20°C to 60°C, withstanding high/low temperature cycling for adaptability in complex environments like hospitals and homes. IP67 protection rating ensures waterproof and dustproof operation with no performance degradation during prolonged use, meeting round-the-clock medical application demands.

Safety Performance: Leaves no drug residue or secondary contamination. Heavy metal content meets medical standards. Passes biocompatibility and sterility testing to prevent cross-infection risks, suitable for sensitive populations including children and the elderly.

Production Performance: Sample delivery within 24 hours; bulk order lead time 7-15 days. Automated production lines integrated with AI vision inspection ensure full-process monitoring of critical parameters. Metal recovery rate ≥90%, balancing environmental sustainability and production efficiency to meet bulk supply demands for medical devices.

Product Application Areas

Clinical Respiratory Therapy: Primarily used in medical nebulizers and ventilator-compatible nebulization systems for treating respiratory diseases such as asthma, chronic obstructive pulmonary disease (COPD), pneumonia, and acute laryngitis. Enables precise drug delivery to enhance therapeutic outcomes.

Medical Disinfection & Sterilization: Compatible with medical disinfection equipment, it atomizes disinfectant solutions for use in hospital wards, operating rooms, isolation zones, and similar settings. This enables thorough, dead-zone-free disinfection while eliminating risks associated with manual disinfection oversights.

Home Healthcare: Utilized in home nebulizers and portable atomization devices, it meets daily atomization therapy needs for pediatric respiratory conditions and geriatric chronic diseases. Its user-friendly operation ensures safety and reliability, making it ideal for home healthcare scenarios.

Medical Aesthetics Care: Utilized in aesthetic misting devices to convert skincare solutions and nutrient liquids into ultrafine particles for deep skin absorption. Suitable for medical aesthetic clinics and home beauty care settings.

Public Healthcare Equipment: Integrated into hospital emergency vehicles and mobile medical unit misting systems to fulfill misting therapy and disinfection requirements in outdoor emergency response and mobile medical settings. Designed for complex operational environments.